Cable to Cable Horizontal End to End 90° – CC26

Product Information: Cable to Cable Horizontal End to End 90° is a cable to cable exothermic welded connection. The AIWeld Exothermic Connection is …

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How To Install

The AI Weld Process:

Six basics steps in the AI Weld Process lead to a successful exothermic weld:

  1. Six basics steps in the AIWeld Process lead to a successful exothermic weld:
  2. Insert the conductors into the mould cleaned while ensuring that the mould is dry with minimal moisture. This can be ensured either by the process of preheating or possibly a test connection.
  3. Fit the provided metal disc at the bottom of the mould crucible.
  4. Pour in the weld metal completely, which you find under its green lid.
  5. Add on top of the weld metal, the starting powder found under its red cap. Only a small quantity shall be applied on the lip of the mould for easy ignition, then close the lid.
  6. Draw a charge from the flint gun to ignite the starting powder, pull the chargeback immediately after firing in order not to foul the gun.
  7. Caution: Have no part of your body over the top or in front of the aperture
  8. When 20 seconds have elapsed open the mould by crank handle. Use the cleaning brush to remove slag and clean the mould and crucible and lid liberally.

Product Options

Select from various sizes, weld metals, and handle clamp options to customize your exothermic welding solution.

Available Variations (5 options)

A (mm²)

95, 120, 150, 185, 400

B (mm²)

95, 120, 150, 185, 400

Weld Metal

#090, #115, #150, 2x#150

Handle Clamp

HCC, HCD

A (mm²) B (mm²) Weld Metal Graphite Mould Type Handle Clamp
95 95 #090 CC26-C-9595 HCC
120 120 #115 CC26-C-120120 HCC
150 150 #115 CC26-C-150150 HCC
185 185 #150 CC26-C-185185 HCC
400 400 2x#150 CC26-D-400400 HCD

Description

Product Information: Cable to Cable Horizontal End to End 90° is a cable to cable exothermic welded connection. The AIWeld Exothermic Connection is a permanent, zero-maintenance weld solution providing up to 50 years of service life. Unlike pressure-type connections – such as bolts or crimps – AIWeld welds do not loosen or degrade with time, providing consistent electrical performance without increased resistance. The granular powder of the AIWeld metal includes copper oxide, aluminium, and flux and is available in standard sizes. AIWeld Mould

Additional information

Size A

95, 120, 150, 185, 400

Size B

95, 120, 150, 185, 400

Weld Metal

#090, #115, #150, 2x#150

Handle Clamp

HCC, HCD

Graphite Mould

CC26-C-9595, CC26-C-120120, CC26-C-150150, CC26-C-185185, CC26-D-400400